Aluminum guide rollers, also known as aluminum alloy guide rollers, are important components widely used in many industries.
Product Name
Aluminum Guide Roller Aluminum Profile
Shape
Round tube
Grade
6000 Series
Standard
AiSi, ASTM, BS, DIN, GB, JIS
Tolerance
±1%
Length
according to customer
Place of Origin
Shandong, China
Color
RAL Colors
Delivery Time
8-20 days
Packing
Standard Seaworthy Standards
Brand Name
CHENG YI
Application
Building, Roofing
Application
Construction and other uses
Processing Service
Welding, Punching, Cutting, Bending, Decoiling
Material and Structure:
Material: High-quality aluminum alloy materials, such as 6063 - T5, are usually selected. This type of aluminum alloy material has good mechanical properties and can meet the usage requirements of guide rollers under various working conditions.
Structure: Molded into a tube shape through a mold, and usually, there is a reinforcing rib structure inside. The presence of reinforcing ribs can significantly enhance the rigidity and strength of the aluminum tube, enabling it to withstand a certain weight and pressure and maintain a stable shape and performance even at high speeds or under large loads.
Processing Technology:
Surface Fine Machining: Precision equipment and special cutting tools are used to perform fine machining on the surface of the aluminum guide roller to ensure that the surface smoothness and flatness reach high standards. This can reduce the frictional resistance between the guide roller and the conveyed material, improve the working efficiency of the guide roller, and also avoid scratching or wearing of the conveyed material.
Balance Correction Treatment: The entire shaft needs to undergo computerized balance correction treatment, controlling the balance accuracy within 2g. This ensures that the aluminum guide roller has minimal vibration and sway during high-speed operation, maintaining a stable operating state and reducing noise and damage to the equipment caused by vibration.
♦Surface Treatment: According to the needs of different industries, the surface of the aluminum guide roller can also undergo various special treatments:
♦Sandblasting Treatment: It can increase the surface roughness and improve the friction with the material, suitable for some occasions that require better traction and conveying effects.
♦Knurling Treatment: Forms specific patterns on the surface, which helps better control the movement of the material and prevent the material from slipping or shifting on the surface of the guide roller.
♦Teflon Treatment: Gives the surface good non-stick and wear resistance properties, preventing material adhesion. It is often used in industries such as printing and coating, reducing the residue of materials such as ink and glue on the surface of the guide roller, and improving production efficiency and product quality.
♦Special Hardening Treatment: Further improves the hardness and wear resistance of the surface, prolonging the service life of the guide roller and enabling it to operate stably for a long time in harsh working environments.
Advantages and Characteristics:
Physical Performance:
High strength, capable of withstanding large loads and pressures, ensuring stability and reliability during the production process.
Light weight, convenient for handling and installation, reducing the overall weight and operating energy consumption of the equipment.
Flexible rotation, requiring less driving force, and able to respond quickly to the operating requirements of the equipment, improving production efficiency.
Chemical Performance: Has good corrosion resistance and is not prone to rusting, maintaining a long service life even in humid, chemical, or oxidative environments.
Application Scenarios: Aluminum guide rollers are widely used in industries such as printing, packaging, plastics, electronic batteries, papermaking, textiles, and steel. In these industries, aluminum guide rollers are mainly used for the conveying, traction, tensioning, and guiding of coils, for example:
♦In printing machinery, it is used for the transmission and positioning of paper to ensure the accurate movement of paper during the printing process.
♦In packaging machinery, it can be used as a rolling and tension control device to ensure the flatness and tightness of packaging materials.
♦In the textile industry, it is used for transferring textiles and printing media to help achieve precise manufacturing and processing.
♦In the steel industry, it is used in rolling, rolling mills, and cooling systems, undertaking important process tasks.
CY Aluminium (Shandong) Co., Ltd. is headquartered in Tianjin and has branches in Shandong and Jiangsu. Currently, the company mainly produces various high-quality aluminium profiles, aluminium tubes, aluminium square tubes, aluminium bars, aluminium rods, and aluminium for assembly lines, etc.
The main grades include 1060, 1100, 3003, 5052, 5083, 6061, 6063, 6082, 6463, 6005, 6005A, 6060, 7075, etc. We always have stocks available, with a complete variety and prompt delivery.
The company integrates design - mold opening - extrusion - processing - surface treatment for production and has 19 extrusion machines ranging from 600 to 7500 tons. It also possesses modern welding technology and advanced surface treatment technology, such as hard oxidation, oxidation coloring, three-acid bright silver, sandblasting oxidation, acid sand oxidation, alkali sand oxidation, powder coating, wire drawing, etc. In response to the transformation of new and old kinetic energy and oriented by customer demands, we conduct professional design and processing to achieve a better combination of mechanics and aesthetics.
CY Aluminium (Shandong) Co., Ltd. takes "humility, responsibility, innovation and integrity" as its corporate culture, adheres to its duty, integrates knowledge and action, and strives to make aluminium alloy products better.
